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First I had to id and mark the correct spar orientation, this is a REAL BIGGY.... |
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Next I have to install the gas tank and access hole nutplates, as you can see the cleco's are going to be in the way of the countersink microstop cage |
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This is number one, I only have 119 #8's to do, plus 240 rivets and then the access plates. this is going to take awhile, then the other wing |
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This is a scrap piece of skin with a dimpled #8 the skin is actually .032 I'm looking for smoooooothness here |
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this is what we need. nice and tight, sits flat PERFECT! |
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this is the HARD part, I'm doing them all by hand, YUP by hand. |
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round and round and around, my arm really got beat up doing these. |
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OK 30 down and a bizillion to go |
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Here's my Van's Air Force shirt hard at work, round and round again |
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Here's my back up view..... |
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Finally after a month of this, THEY ARE DONE! I think I'm a lefty now. |
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Now on to the wing components, First is the tie-down bars |
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FAA Action shot, drilling through the spar into the tie-down bar and spacer |
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Here you are, next bolt these babies on with the Aileron Bellcrank weldment on the opposite side of these |
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Tie-down bolted on, it's starting to look like something now |
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Aileron Bellcrank Weldment bolted on. |
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Both spars done, look close and you can see the tie-down bars behind the flange |
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FAA Action shot, Now onto the rear spar, here I'm drilling the outboard rear spar reinforcement fork. |
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A closer look at the rear spar reinforcement fork and doubler plate |
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Melvin keeping an EYE on everything I'm doing, GOOD BOY! |
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This is the rear spar mid point reinforcement plate and Aileron bracket, I had to drill out that hole for the push rod you'll see that later |
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The rear spar Aileron outboard bracket and the Aileron gap seal, plus an FAA Action shot.. OK the FAA ation shots are proof that I really did build it |
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Whata ya think, it's almost an airplane ALMOST |
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whata mug, get your butt back to work ya BUM |
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Here you can see the push rod hole and back inside you see the bellcrank weldment, also see how BOWED the ribs are, I still have to straighten them |
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Alex giving me a helping FINGER? no sharp edges here, no blood |
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These are my REDNECK SAW HORSES, I even used clamps :) Did I mention I'm going to try building both wings at the same time. |
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The open gap between is for the gas tank, coming soon. |
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My little HAPPY HELPER face. |
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This is the Left wing, see no hole. YET! |
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FAA Action shot. Hard work airplane builder |
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The x'd out spot is the other push rod tube hole I have to drill out |
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FAA Action shot, I'm drilling around the edge using the spar as a template. |
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Now for Dremel, This is NICE, just like Butter |
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SWEET!, no finger cutting here. |
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Now I have to trim off the rear spar reinforcement fork and doubler plate, this is why I bought the bandsaw. |
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I think everybody takes this same shot, so here's mine |
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Look at how BOWED these ribs are, the four close ones for the wing walk reinforcement, this area will have double skins over it |
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Here you can see the tank and access hole nutplates in place |
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